BTU回流焊炉PYRAMAX 125A系列

BTU International ?Specification:
Reflow Solder System Date:
Model 125A
9/1/06
Model 125A.doc Specifications subject to change without notice
Revision Level: 0
Copyright. BTU International 2006 Page 1 of 3
A. General Specifications
Maximum temperature rating: 350癈
Nominal operating temperature: 80-350癈
Number of controlled heated zones: 10 Top 10 Bottom
Oven atmosphere: Air
Working dimensions:
Conveyor belt 18 in. 457 mm
Product clearance 2 in. 51 mm
B. Dimensional Layout
Description Inches Centimeters
Onload Area, Entrance Lip Vent Exhaust 22.5 55.9
Zone 1 12.5 31.8
Zone 2 12.5 31.8
Zone 3 12.5 31.8
Zone 4 12.5 31.8
Zone 5 12.5 31.8
Zone 6 12.5 31.8
Zone 7 12.5 31.8
Zone 8 12.5 31.8
Zone 9 12.5 31.8
Zone 10 12.5 31.8
Total Heated Length 125 317.5
Exit, Lip Vent Exhaust 12 30.5
Fan Cooling Zone 1 24 61.0
Fan Cooling Zone 2 24 61.0
Total Cooling Length 48 122.0
Offload Area 22.5 57.2
Total System Length 230 584.4
Total System Width 60 152.4
Total System Height
(Assumes 36?Hearth Line)
60 152.4
C. Process Chamber
Heating Section
Heating is accomplished via Forced Impingement Convection with side to side gas recirculation.
Forced convection is provided by a proprietary blower system.
Each zone utilizes BTU抯 Porcupine II heating element. This element features a low m*, high
surface area open coil wire arrangement for fast response time and high reliability.
Zones 1,2,9 and 10 employ 5kW heating elements * and bottom. Zones 3-8 employ 2.7kW
heating elements * and bottom. 5kW heating elements are available for all zones as an option.
Oven loading capability is 2 lbs/ft2 (10 Kg/m2) based on a nominal conveyor speed of 38 in/min.
(96.5 cm/min.). With optional 5kW heaters in all zones the loading capacity increases to 3 lbs/ft2
(15 Kg/m2)
The process chamber is a clamshell design and includes the capability to process large format
printed circuit boards up to 18 X 24 inches (457mm X 610mm) (WxL)
Cross belt temperature uniformity is within a 40 C delta T in the reflow zone.(using standard BTU
uniformity test board)
Zone to zone temperature isolation is greater than 60癈.
Access to the process chamber is accomplished via Powered Hood Lift actuators.
BTU International ?Specification:
Reflow Solder System Date:
Model 125A
9/1/06
Model 125A.doc Specifications subject to change without notice
Revision Level: 0
Copyright. BTU International 2006 Page 2 of 3
Cooling Section
Cooling is accomplished via fans with forced convection.
Closed loop cooling control is available as an option.
D. Conveyor System
Conveyor Belt
Belt Width 18 in. 45.7 cm
Material 302 Stainless Steel Flat
Flex
Conveyor Speed Range 10 - 60 in/min. 25.4 ?152.4 cm/min.
Conveyor Speed Nominal 40 in/min. 96.5 cm/min.
Product Clearance 2 in (3 in. optional) 51 mm (76 mm optional)
Drive Motor 1/16 hp / brushless DC
Conveyor Height from floor 33 in. ?39 in. 839 mm ?991 mm
Rail Edge Conveyor (optional)
Material #35 steel roller chain
Width 2 ?18 in. 51 ?457 mm
Support pin length 0.187 in. (std)
0.375 in.
4.7 mm (std)
9.5 mm
Pin to pin distance 0.375 in. 9.5 mm
Support pin height
(clearances)
1.2 in. above pin
0.8 in. below pin
30.5 mm above pin
20.3 mm below pin
Rail paralleli* 0.040 in. 1.0 mm
Rail height from floor 33.8 in. ?39.8 in. 859 mm ?1011 mm
Programmable multi-port lubricator is included with the optional rail edge conveyor.
Belt deviation detection via programmable deviation alarm.
Belt 揝*ped?alarm is standard.
Over torque protection provided via slip clutch.
Alarm and motion messaging via WINCON..
E. Oven Controls
Temperature Control
Temperature control is accomplished by twenty (20) PID control loops of the Oven Control Unit
(microprocessor) and Windows. WINCON. operating software. Each zone is divided into
independent * and bottom control. Temperature control accuracy is + / - .5?C no-load.
Optional Cooling control is accomplished by varying blower speed. Cooling rate control is
selected via WINCON. software allowing the user to select the cooling rate.
Process over temperature protection is accomplished via WINCON. software using
programmable alarm limits. Power to the heaters is removed if the temperature exceeds the high
alarm limit.
Redundant independent electronic over temperature protection is standard. In the event of an
over-temperature condition, power to the heaters is removed and audible/visual alarm activates.
The conveyor continues to operate in this condition.
Operator Interface
Controls are located on the RIGHT HAND SIDE as viewed from the oven entrance.
The computer keyboard and flat panel display are located at the entrance front of the oven.
Programming is accomplished via BTU抯 WINCON software. WINCON operates on the
Windows. XP platform.
Thermal profiling can be accomplished using the six dedicated thermocouple inputs located at the
entrance of the oven. BTU includes WinKIC. by KIC Thermal Profiling as an integrated software
solution.
Four (4) Emergency power off buttons are provided, two (2) are located at the loading and two (2)
at the unloading sections.
Automatic shutdown sequencing is standard.
BTU International ?Specification:
Reflow Solder System Date:
Model 125A
9/1/06
Model 125A.doc Specifications subject to change without notice
Revision Level: 0
Copyright. BTU International 2006 Page 3 of 3
F. Atmosphere System
The atmosphere system allows for operation in air.
G. Utility Requirements (Electrical power based on std. Heater config. See Installation drawing for final power)
Voltage Startup Power Operating Power
208 3?/ 3 wire 70 kW 21-27 kW
220 3?/ 3 wire 78 kW 24-30 kW
230 3?/ 3 wire 86 kW 25-31 kW
240 3?/ 3 wire 93 kW 27-33 kW
440 3?/ 3 wire 78 kW 24-30 kW
480 3?/ 3 wire (STD) 86 kW 27-33 kW
380/220 3?/ 4 wire 78 kW 24-30 kW
400/230 ?/ 4 wire 86 kW 25-31 kW
415/240 3?/ 4 wire 93 kW 27-33 kW
Utility Supply Pressure Maximum Flow Rate
Exhaust Entrance 0.1 - .05 iwc 300 ft3/min / 8.5 m3/min
Exhaust Exit 0.1 - .05 iwc 300 ft3/min / 8.5 m3/min
(*TE: Consult final installation drawing for precise specifications. This is to be used a guide)
Electrical values are estimated. Actual startup power may vary depending on oven configuration.
Operating power is t*ical and dependent on product loading. Soft start power limiting is possible
via WINCON. software and should be specified at time of order.
All utility values must be finalized at time of order. A detailed installation drawing is provided once
final configuration is established.
H. Physical Characteristics
Standard Color: Pillar White
Dry Weight: 6,200 lbs. / 2,812 kg
Shipping Weight: Skid: 6,700 lbs. / 3,039 kg
Crate: 7,200 lbs. / 3,265 kg
I. Documentation
System includes BTU抯 electronic documentation package, which is shipped on the oven PC and
on Compact Disc. The package includes:
Operator and Maintenance Documentation
Troubleshooting and Repair Documentation
1 Hard Copy manual